Sep 16, 2015 · It uses dual ZT3400 Hydro Gear pumps. I have serviced this unit regularly, and it is well maintained. The Hydro Gear oil was changed at 96 hours and was due again at 500 hours. Last week I began losing power on the left side, especially on an incline when it is under a load. Business hours Monday to Fridays: 8:30 am - 5:00 pm. EST - Call us at (561) 880-4022 Check Order Status. Sign In or Register. Cart. Seal Kit. Center Section Kit. Filters. ZT 3200 Parts Lookup. Policies. Reviews. Hydro Gear ZT-5400 Transaxle. DESCRIPTION. The ZT-5400 Powertrain® is Hydro Gear's largest and most capable transaxle. Providing speeds up to 18 mph, this system powers through the largest jobs. FEATURES. Heavy duty 1.375 in axle. Integrated 16cc pump & 21cc motor. Standard shock valves for added system protection. ZT 5400 BROCHURE. The ZT-3100 offers fast and easy maintenance with features like external oil filter and 1” axle shaft. It has a high efficiency 10cc pump with external filter for great durability. The ZT-3100 hydrogear is a system that provides pressurized water for verious applications. Despite of having heavy features, this machine can have start showing problems… Read More »Hydrogear ZT-3100 problems©2021 Hydro-Gear | www.hydro-gear.com • Commercial grade transmission with high-efficiency 10cc pump & 16cc motor • Performance package - Shock valves, Cut steel gears, and Charge pump • Durable 1-1/8" axle for heavier loads • Optional internal expansion tank for easier installation • Standard shock valves for added system protectionThus, am considering something like a Hustler Raptor, 42". Has ZT-2200s. IMO the 1" axle makes me happier. If I really did it, I'd get 2800s - I know. But the Raptor would cut this in 20 minutes giving me less than 20 hours / year on the thing. I don't know what you guys think of those big box JDs with their low-end hydro. Bang for the buck I ...Nov 29, 2021 · Had an issue with my Gravely Zero-Turn mower where a small part broke off inside the Hydro-Gear Hydrostatic ZT-3100 transmission pump on the left side and the machine would not drive as a result ... Parts List Specifications Troubleshooting Service & Maintenance Information PUMPS P Series - PC, PG, PE, PJ, PK, PR, PW, PY 1 file (s) 9 MB Download PL 1 file (s) 6 MB Download MOTORS HEM 1 file (s) 2 MB Download HGM-C 1 file (s) 2 MB Download HGM-E 1 file (s) 2 MB Download HGM-H 1 file (s) 4 MB Download HGM-P 1 file (s) 2 MB Download PRMHydro-Gear ZT-3100 Problems. 1. Leaking Oil. One of the common problems of the Hydro-Gear ZT-3100 is oil leakage. Oil leakage can occur due to damaged seals, gaskets, or cracks in the transaxle housing. Leaking oil not only affects the performance of the mower but also poses an environmental hazard. 2.Step-by-step instructions for changing the oil in select Hydro-Gear transaxles. This video applies to ZT-2800, ZT-3100, ZT-3200, ZT-3400, and ZT-3600. For mo...Step-by-step instructions for changing the oil in select Hydro-Gear transaxles. This video applies to ZT-2800, ZT-3100, ZT-3200, ZT-3400, and ZT-3600. For mo...Sep 1, 2021 · ZT-2800, ZT-3100, ZT-3200. Search for: Recent Posts. The Show was a Success! Equip Exhibition 2022; ... Hydro-Gear selects Huntingdon, TN for its fourth U.S. location; Potential Fix: Refill the fuel tank with hyaluronic fluid every 90 hours. A damaged drive belt falls short of the required tension. Tighten the belt applying more force. If it does not work then change the damage belt. To Increase the service life of the transmission system, replace the damaged parts. Regular maintenance is vital in this case.Sep 25, 2013 · I'm looking at the gravely pro turn 160 and ferris 700is that both have the Dual Hydro-Gear ZT-3400 transaxles with 7" mounted cooling fans. Versus a grasshopper 226v with Smooth H1 hydrostatic pump and wheel motor drive system with cooling fans and 7 micron absolute filter. And a scag tiger cat with Dual Pumps; 10cc displacement, Hydro-Gear. Mowers Direct | Lawn Mowers & Lawn EquipmentMaintenance Tips for Hydro Gear EZT 2200. 1. Fluid Check. – Regularly check the fluid level in the transaxle. – Top up the fluid as needed to the recommended level. – Use the manufacturer’s recommended type of fluid. 2. Fluid Change. – Change the transmission fluid at regular intervals. Keep your machine's transaxles performing at optimum levels with routine maintenace. Hydro-Gear helps you take the guess-work out of which oil and oil filter to use in your Hydro-Gear ZT-3200 transaxles with our Hydro-Gear Commercial Transaxle Oil Service Kit. With this all-in-one kit you can quickly and easily perform an oil change on both ...1,685. Nov 22, 2018 / ZT 3400 Hydrogear Longevity. #6. I've only got 300 hours on my 3400 trans with no issues so I don't think that helps. But I wanted to say that I am very impressed with how smoothly the hydros operate on my Bob-Cat. Much smoother than the pump and wheel motor combo on my Exmark.Find and download Service & Repair Manuals that contain valuable information. about your Hydro-Gear Products. In these manuals you will find: Product Identification Information. Diagrams. Parts List. Specifications. Troubleshooting. Service & Maintenance Information. The ZT-3100 offers fast and easy maintenance with features like external oil filter and 1” axle shaft. It has a high efficiency 10cc pump with external filter for great durability. The ZT-3100 hydrogear is a system that provides pressurized water for verious applications. Despite of having heavy features, this machine can have start showing problems… Read More »Hydrogear ZT-3100 problems31. Messages. 295. Nov 22, 2013 / HydroGear ZT-2800 Oil Change Issue. #1. I have a question for you experts. This May I purchased a new Toro MX5060 with the ZT-2800. Being anal, I decided to change the oil / filters on the Hydro Drives. Everything went smoothly (except for one really stubborn oil filter), until I went to purge the units.©2021 Hydro-Gear | www.hydro-gear.com • Commercial grade transmission with high-efficiency 10cc pump & 16cc motor • Performance package - Shock valves, Cut steel gears, and Charge pump • Durable 1-1/8" axle for heavier loads • Optional internal expansion tank for easier installation • Standard shock valves for added system protection1,685. Nov 22, 2018 / ZT 3400 Hydrogear Longevity. #6. I've only got 300 hours on my 3400 trans with no issues so I don't think that helps. But I wanted to say that I am very impressed with how smoothly the hydros operate on my Bob-Cat. Much smoother than the pump and wheel motor combo on my Exmark.The model and configuration of the ZT-2200 and ZT-2100 can be determined from the label shown in Figure 3. Figure 3. Configuration Label HYDRO-GEAR Assembled in USA ear Built ZC-BUBB-2L5B-2LPX 8 275 B1 476 -001 BOM Model Number Date (Julian- Day of year) Serial Number (unique for that model - for that day) Type of Product and Build InformationPrice Comparison: HydroGear is way more expensive than the Tuff Torq TZT7-M. They cost around $600-700 while Tuff Torq TZT-M approximately costs around $300-400. 5. Maintenance: Many people mistake non-servicable as non-rebuildable. Hydros like the EZT (HydroGear) and the Tuff Torq TZ17-M are non-serviceable.9,474. Oct 5, 2019 / HydroGear ZT-3100 Cavitation problems! #6. A more high pitched whine is normal for most hydraulic system pumps. the deeper growling type noise is more common with internal damage. The drive shouldn't be that hard to purge. Jack the wheel up, pull the bypass and start the mower at idle.C. Choppin · #10 · Jun 8, 2018. I have had both and the unitized Parker 16cc are way more responsive and take less power to run than the 16cc pump and wheel motors. You can push full sticks fast with the unitzed on my Spartan the it hardly changes the sound of the motor.Step-by-step instructions for purging the air from Hydro-Gear transaxles after servicing or changing the oil. For more information, visit your local dealer o...Models like the ZT-3100 and the ZT-3400 will have upgraded axles and bearings and will be better suited for long hours of commercial use. Hydro-Gear also offers larger and more productive commercial models including the ZT-5400 that offers two-speed operation up to 18 miles per hour for transporting. Locking DifferentialsIn light commercial applications where you need a little more power, look no further than the Hydro-Gear ZT-3200™. In addition to the smooth, high-efficiency 10cc pump and 16cc motor, this system features a durable 1-1/8” axle shaft and delivers an impressive 470 ft. lbs. of torque. May 9, 2016 · Ntran · #6 · Jun 30, 2016. Both are rated commercial by Hydro Gear. 3100 is entry level with 350lb-ft of output torque and gross vehicle weight of 1,200lbs vs 3400 (500 lb-ft and 1,600lb). The ZT3,400 usually equipped on heavier mowers. For personal use, any of these would serve you well for years with proper maintenance. ZT-2800 Z-T3100 ZT-3200 SERVICE AND REPAIR MANUAL ZH- ZH-GABB-6LDB-27RX Parts & Service Schematic ZH-GABB-ULDB-27RX Parts & Service Schematic ZH-GBBB-6L8B-36LC Parts & Service Schematic ZH-GBBB-6L8B-36LX Parts & Service Schematic ZH-GBBB-6L8B-36XC Parts & Service Schematic ZH-GBBB-6L8B-36XD Parts ZT-3400® is a mid-sized commercial transmission that performs truck-like work yet delivers unmatched maneuverability in tight spaces. It starts with a strong, high-efficiency 12cc pump, 16cc motor, and sturdy 1-1/8” axle shaft for heavier loads. The Performance Package then adds shock valves to extend system life, durable cut steel gears ... "The ZT-2800, ZT-3100, ZT-3200 and ZT-3400 have an internal cog style parking brake. It is essential to fully disengage the brake prior to operation." Usually, warnings like that in a service manual suggest that this may be a common source of trouble.ZT-2800® - Hydro-Gear. It’s the largest and most rugged residential transaxle we make, tackle the toughest properties with a high-efficiency 16cc motor and 10cc pump, and a standard debris-free internal brake. The efficient, serviceable design means longer life. For even greater performance, add the optional shock valves and charge pump.Jun 4, 2015 · C. cabman77 Discussion starter · Jun 4, 2015. forgive me if this is in the wrong place: i am trying to compare the hydro gear zt2800/zt3100 transmissions to the transmissions now offered in limited-commercial-use John Deere zero turn mowers. I have been unable to find out where the Tuff Torq (Kanzaki) TZT7-D lies in comparison to the hydro ... The ZT-3600™ is designed for premium commercial applications. It boasts an all-steel drive train and an advanced rotating kit for amazing maneuverability in tight spaces. The high-efficiency 12cc pump, 16cc motor, and brawny 1-1/8” axle shaft ensure you have enough torque to take on any job. The Performance Package includes shock valves to ... In light commercial applications where you need a little more power, look no further than the Hydro-Gear ZT-3200™. In addition to the smooth, high-efficiency 10cc pump and 16cc motor, this system features a durable 1-1/8” axle shaft and delivers an impressive 470 ft. lbs. of torque. 1 - 10 of 10 Posts. Looks like there around 750$ ouch. Open the bypass on both axles, and cycle the joy sticks a few times with the engine running. Then try it again. I have 600 hrs on a max zoom. My RH hydrostat started to make noise and lost all power. It shudders and has a very distinct whine to it.The ZT-3400 system offers an axel shaft diameter of 1.125 inches, which is perfectly in line with industry standards and expectations. Buyers who choose either the ZT-3400 HS or ZT-3400 U can choose from three different axle end choices: Tapered, 4-bolt flange, or 5-bolt flange. This makes the system effortlessly compatible with most commercial ...Sep 1, 2021 · Smartec ZT-2800e System Production Launches; Huntingdon Factory Gains ISO Certification; New Smartec electric products debut at GIE+EXPO 2021; Hydro-Gear selects Huntingdon, TN for its fourth U.S. location Feb 28, 2019 · Fact: Hydro-Gear recommends an initial filter AND OIL change at between 75 and 100 hours and every 400 hours thereafter for their ZT-2800, ZT-3100, ZT-3200 and ZT-3400 transaxles. Fact 2: For all Bob-Cat zero-turn mowers "the transaxle / pumps / wheel motors will have a 2 year warranty... ZT-3400® is a mid-sized commercial transmission that performs truck-like work yet delivers unmatched maneuverability in tight spaces. It starts with a strong, high-efficiency 12cc pump, 16cc motor, and sturdy 1-1/8” axle shaft for heavier loads. The Performance Package then adds shock valves to extend system life, durable cut steel gears ...I'm looking at the gravely pro turn 160 and ferris 700is that both have the Dual Hydro-Gear ZT-3400 transaxles with 7" mounted cooling fans. Versus a grasshopper 226v with Smooth H1 hydrostatic pump and wheel motor drive system with cooling fans and 7 micron absolute filter. And a scag tiger cat with Dual Pumps; 10cc displacement, Hydro-Gear.Product Details. Keep your machine's transaxles performing at optimum levels with routine maintenace. Hydro-Gear helps you take the guess-work out of which oil and oil filter to use in your Hydro-Gear ZT-3600 transaxles with our Hydro-Gear Commercial Transaxle Oil Service Kit. With this all-in-one kit you can quickly and easily perform an oil ... Step-by-step instructions for purging the air from Hydro-Gear transaxles after servicing or changing the oil. For more information, visit your local dealer o...Apr 7, 2020 · Gravely Compact-Pro 34: 34" deck, Hydrogear ZT3100 transaxles, 15.5hp Kawasaki V-twin, fabricated/welded deck. The F60Z is very desirable for power and features in a small lot ZTR. Gravely also has the ZT-HD 44 (also uses the ZT3100 transaxles), ZT-XL 42 (uses the ZT2800 transaxles) which may be suitable for my yard. May 11, 2016 · C. Choppin · #10 · Jun 8, 2018. I have had both and the unitized Parker 16cc are way more responsive and take less power to run than the 16cc pump and wheel motors. You can push full sticks fast with the unitzed on my Spartan the it hardly changes the sound of the motor. Apr 7, 2020 · Gravely Compact-Pro 34: 34" deck, Hydrogear ZT3100 transaxles, 15.5hp Kawasaki V-twin, fabricated/welded deck. The F60Z is very desirable for power and features in a small lot ZTR. Gravely also has the ZT-HD 44 (also uses the ZT3100 transaxles), ZT-XL 42 (uses the ZT2800 transaxles) which may be suitable for my yard. May 30, 2012 · May 31, 2012 / Transmissions choices. #3. WISCOPROUD said: parker is a better trans. Snapper Pro also uses them. Hydro gear 3400 more residential. Parker is intermediate commercial. FYI The ZT-3400 transaxle was designed for larger commercial applications. The ZT-3400´s large 12cc variable displacement seven piston pump and 16cc fixed ... Smartec ZT-2800e System Production Launches; Huntingdon Factory Gains ISO Certification; New Smartec electric products debut at GIE+EXPO 2021; Hydro-Gear selects Huntingdon, TN for its fourth U.S. locationEZ 5221 KAA mod# 968999292 Mfg 2006 Hydro gear #Zh-GCEE-1BXX EZ 5221 KAA mod####-##-#### Mfg 2006 Hydro gear #Zh-GCEE-1BXX Have leak in right side pump on bottom that looks like a plate removeable by two bolts, below pulley/fan assembly, the same right side pum …Models like the ZT-3100 and the ZT-3400 will have upgraded axles and bearings and will be better suited for long hours of commercial use. Hydro-Gear also offers larger and more productive commercial models including the ZT-5400 that offers two-speed operation up to 18 miles per hour for transporting. Locking DifferentialsHydro-Gear is the world’s leading manufacturer of drivetrain solutions for everything from industrial machines to residential mowers. ... ZT-3100 ; ZT-3200 ; ZT ... Hydro-Gear Drivetrain Solutions | HomeBigFish · #3 · Mar 17, 2017. It's not particularly common. I've repaired & re-sealed a slew of H-G pumps, but don't recall ever having to mess with that seal exclusively. Always replaced as part of the rebuild/reseal. Hit it with some carb spray and a brush/air and make sure that's where it's leaking from.This video goes over how to change oil and filters on the Hydro Gear ZT-2800, ZT-3100, ZT-3200, ZT-3400, ZT-3600, and ZT-3800. You can save a lot of money by...BigFish · #3 · Mar 17, 2017. It's not particularly common. I've repaired & re-sealed a slew of H-G pumps, but don't recall ever having to mess with that seal exclusively. Always replaced as part of the rebuild/reseal. Hit it with some carb spray and a brush/air and make sure that's where it's leaking from.ZT-3400® is a mid-sized commercial transmission that performs truck-like work yet delivers unmatched maneuverability in tight spaces. It starts with a strong, high-efficiency 12cc pump, 16cc motor, and sturdy 1-1/8” axle shaft for heavier loads. The Performance Package then adds shock valves to extend system life, durable cut steel gears ...Hydro-Gear ZT-3100 Problems. 1. Leaking Oil. One of the common problems of the Hydro-Gear ZT-3100 is oil leakage. Oil leakage can occur due to damaged seals, gaskets, or cracks in the transaxle housing. Leaking oil not only affects the performance of the mower but also poses an environmental hazard. 2.https://amzn.to/2ElkYnX Gearwrench flex head ratchethttps://amzn.to/2Em8Gf8 Snap Ring pliers sethttps://amzn.to/2YJTFeZ Milwaukee High Torque 1/2" impact M18...These transmission systems are Dual Pump & Motor, Hydro-Gear ZT-2800, Hydro-Gear ZT-3100, Hydro-Gear ZT-3400, and Hydro-Gear ZT-5400. However, although all dive systems also feature commercial transmissions with stronger axles, yet, among them, the Hydro-Gear ZT-5400 transaxles provide a much better Standard-Duty with a commercial-grade drive ...Sep 3, 2012 · To put it in layman's terms, :smile: The hydro gears transaxles setups are all basically the same. The ZT-3100/3400/5400 are all commercial units. The differences are the sizes of the pumps and motors in each. Check there site Hydro-Gear Hydrostatic Drives Transmissions and Transaxles it can or will explain it better than than anyone can. Repeat steps 6 and 7 three times. This purges any air from the hydraulic transmission system. Put the control levers in neutral (N). Shut the engine off and set the parking brake. Check the oil and top off if necessary. Engage transmission. Remove from jackstands, start the engine, and disengage the brake.troubleshooting the Hydro-Gear 310-2200 EZT ® Integrated Zero-Turn Transaxle. Also included is a glossary of terms that are frequently used throughout the industry and in Hydro-Gear service publications. Understand-ing terminology is very important! It is necessary, and a good shop practice, that your service area be equipped with the proper Nov 22, 2013 · 31. Messages. 295. Nov 22, 2013 / HydroGear ZT-2800 Oil Change Issue. #1. I have a question for you experts. This May I purchased a new Toro MX5060 with the ZT-2800. Being anal, I decided to change the oil / filters on the Hydro Drives. Everything went smoothly (except for one really stubborn oil filter), until I went to purge the units. Sep 25, 2013 · I'm looking at the gravely pro turn 160 and ferris 700is that both have the Dual Hydro-Gear ZT-3400 transaxles with 7" mounted cooling fans. Versus a grasshopper 226v with Smooth H1 hydrostatic pump and wheel motor drive system with cooling fans and 7 micron absolute filter. And a scag tiger cat with Dual Pumps; 10cc displacement, Hydro-Gear. Pump & Motor Since ZT-3200 is for lightweight vehicles and ZT-3400 is for mid-level commercial vehicles, they have different motors and pump sizes. Hydro-Gear ZT-3200 comes with a high-efficiency 10 cc pump and 16 cc motor. In contrast, ZT-3400 comes with a 12 cc pump and 16 cc motor for any lawnmower.Diamondback. The Diamondback is a commercially built and consumer priced workhorse. The 23 horsepower Kawasaki FR691V engine and Hydro-Gear ZT-3200 transmission guarantees a fast, smooth ride every time. With a three-year limited warranty, you will come to love the reliability, exceptional value and world-proven performance that Worldlawn ...Dec 30, 2013 · The ZT-2800 has 10cc variable displacement seven piston pump and a 16cc fixed displacement seven piston motor and are serviceable transmissions with the filters. They use the zt2800 in there high end residential along at times the 3100. Whether there worth the extra money for you or not is up to you. I can tell you I use the ZT 2800 's in my ... Service Videos. Replacing Trunion & Input Seals on Hydro-Gear Transaxles. Input Seal Replacement for ZT-2200 (EZT) Trunnion Seal Replacement for ZT-2800 & ZT-3100. Transaxle Oil Change Procedure.Jan 22, 2014 · The ZT-2800 has a maximum forward speed of 8 miles per hour, while the ZT-3100 goes a bit faster at a maximum speed of 9 miles per hour. Both systems can handle pretty heavy vehicles, but the ZT-3100 wins out with a maximum vehicle weight of just about 1,200 pounds. By comparison, the ZT-2800 can handle only about 1,000 pounds before its ... Mar 22, 2021 · Use only SAE 20W50 SL/SM service motor oil. Initial system oil and filter change must be after the first 75 hours of use or 1 year whichever comes first. Thereafter, replace filter and oil in each transmission every 2 years or 200 hours, whichever comes first. NOTE: The filter guard must be removed to access filter. use in small engines, riding mower engines, tractor engines and other products that use Hydro-Gear. Category HYDRO GEAR TRANSAXLE ZT-3200 Business hours Monday to Fridays : 8:30 am - 5:00 pm. EST - Call us at (561) 880-4022 Check Order StatusHydro-Gear Drivetrain Solutions | Home C. Choppin · #10 · Jun 8, 2018. I have had both and the unitized Parker 16cc are way more responsive and take less power to run than the 16cc pump and wheel motors. You can push full sticks fast with the unitzed on my Spartan the it hardly changes the sound of the motor.Loss of power is another common problem that affects the performance of the Hydro-Gear ZT-3100. Hydraulic pumps that are out of commission, damaged gears, or clogged filters may be to blame. Loss of power can make the machine sluggish and affect its ability to handle heavy loads. 4. Overheating. Mar 19, 2021 · Hydro-Gear ZT 3200 up to 470 lb-ft, up to 9 mph, Total Weight 1500 LBS, Axle Shaft Diameter 1.125 in. Standard-Duty commercial, multiple lawns up to 10 hours a day. The List of 48-52 inch Zero Turn Mowers. I will break up the list below into three different types of residential zero-turn mowers Step-by-step instructions for purging the air from Hydro-Gear transaxles after servicing or changing the oil. For more information, visit your local dealer o...6. Jun 1, 2014 / Hydraulic oil type. #1. I just read an earlier informative post on changing the hydraulic oil on the Hydro-Gear ZT 3100 trans-axle system. My mower (Gravely) has the ZT 3200 with essentially the same instructions for the procedure in the Gravely Owner's manual. My question concerns the oil that is used.Nov 29, 2021 · Had an issue with my Gravely Zero-Turn mower where a small part broke off inside the Hydro-Gear Hydrostatic ZT-3100 transmission pump on the left side and the machine would not drive as a result ... Potential Fix: Refill the fuel tank with hyaluronic fluid every 90 hours. A damaged drive belt falls short of the required tension. Tighten the belt applying more force. If it does not work then change the damage belt. To Increase the service life of the transmission system, replace the damaged parts. Regular maintenance is vital in this case.ZT3400 Hydro Gear problems. I have a 2013 Dixie Chopper Magnum 2250 with a 24 HP Kawasaki engine. It has 439 hours on it. It uses dual ZT3400 Hydro Gear pumps. I have serviced this unit regularly, and it is well maintained. The Hydro Gear oil was changed at 96 hours and was due again at 500 hours. Last week I began losing power on the left side ...This video goes over how to change oil and filters on the Hydro Gear ZT-2800, ZT-3100, ZT-3200, ZT-3400, ZT-3600, and ZT-3800. You can save a lot of money by... Hydro gear zt 3200 problems
Things to do on a rain daytotal rebuild leaking hydro gear zt3100Hydro gear zt 2800 zt 3100 leaking transmision out of parking brake o rings removal and in...Sep 1, 2020 · Thus, am considering something like a Hustler Raptor, 42". Has ZT-2200s. IMO the 1" axle makes me happier. If I really did it, I'd get 2800s - I know. But the Raptor would cut this in 20 minutes giving me less than 20 hours / year on the thing. I don't know what you guys think of those big box JDs with their low-end hydro. Bang for the buck I ... Jun 4, 2015 · C. cabman77 Discussion starter · Jun 4, 2015. forgive me if this is in the wrong place: i am trying to compare the hydro gear zt2800/zt3100 transmissions to the transmissions now offered in limited-commercial-use John Deere zero turn mowers. I have been unable to find out where the Tuff Torq (Kanzaki) TZT7-D lies in comparison to the hydro ... Mulmur, Ontario CANADA. Tractor. Hustler Fastrac Super Duty 48". Hello Buggs, Well I went with the zt3100 on my hustler, currently at 186 hr with a change on oil and filter (cost was over 160$ in material labour on top) but bad experience with the JD units in the past with the Tuff Torq units in the area.Parts List Specifications Troubleshooting Service & Maintenance Information PUMPS P Series - PC, PG, PE, PJ, PK, PR, PW, PY 1 file (s) 9 MB Download PL 1 file (s) 6 MB Download MOTORS HEM 1 file (s) 2 MB Download HGM-C 1 file (s) 2 MB Download HGM-E 1 file (s) 2 MB Download HGM-H 1 file (s) 4 MB Download HGM-P 1 file (s) 2 MB Download PRMSN 0-11935 Used Hydrogear 10L with Ross MF16 motors and went 6.1 mph (6.9 mph with speedup kit). SN 12000-20425 (large) or - 20303 (small) Used Hydrogear 10L with Ross MF14 motors and went 8 mph (large). SN 20303-present Small frame Standers use Hydogear 10A pumps which automatically return to neutral (no metal loop) and go 7.5 mph with the ...ZT-2200 (EZT®) - Hydro-Gear. The EZT® is a proven performer and our most popular, residential-grade integrated transaxle unit. It delivers surprising power in a compact package thanks to the capable 10cc motor and 10cc pump and 1” axle shaft. The low-maintenance design means less time on upkeep and more time on the grass.I have the transaxle removed from my Husqvarna YTH20K46 lawn tractor to repair broken mount that axle bolts to. It is equipped with the hydro gear T2 transaxle. Thought I might drain and refill the fluid at this point with almost 400 hours on the unit. I managed to find a service manual that says I need just over 2qts of 20w50 motor oil.Sep 3, 2012 · To put it in layman's terms, :smile: The hydro gears transaxles setups are all basically the same. The ZT-3100/3400/5400 are all commercial units. The differences are the sizes of the pumps and motors in each. Check there site Hydro-Gear Hydrostatic Drives Transmissions and Transaxles it can or will explain it better than than anyone can. To fix this problem, it is important to check the fluid levels and replace the fluid if necessary. If the problem persists, inspecting the shift linkage and shift forks can help to identify the underlying cause. Overheating: Finally, overheating is another issue that users may encounter with the Hydro-gear zt-3100.Reply Save Like 1 - 5 of 5 Posts V viper8524 · #2 · Jan 3, 2015 Did the new charge pump come in a kit with a new heavy duty cast cover? One thing that is very common on most hydrogear pumps and UHTs is when techs and owners remove the charge pumps they dont reinstall the covers correctly.The ZT-2800, ZT-3100 and ZT-3200 are self contained units designed for the transfer and control of power. They provide an infinitely vari-able speed range between zero and maximum in both forward and reverse modes of operation. The ZT-2800, ZT-3200 and ZT-3100 transaxle uses a variable displacement pump with a maximum displacement of 10cc per ...May 8, 2013 / 2800 hydrogear transmission will not work. #2. Did you bleed the air out of the pump, If not you need to jack the mower up, pull the bypass valve, run it forwards and backwards, then disengage the bypass and run forward and backwards. then see if it will work. If you had the charge pump off, you didn't get it mounted 180 degrees ...Jun 1, 2014 · Jun 1, 2014 / Hydraulic oil type. #1. I just read an earlier informative post on changing the hydraulic oil on the Hydro-Gear ZT 3100 trans-axle system. My mower (Gravely) has the ZT 3200 with essentially the same instructions for the procedure in the Gravely Owner's manual. My question concerns the oil that is used. I have the transaxle removed from my Husqvarna YTH20K46 lawn tractor to repair broken mount that axle bolts to. It is equipped with the hydro gear T2 transaxle. Thought I might drain and refill the fluid at this point with almost 400 hours on the unit. I managed to find a service manual that says I need just over 2qts of 20w50 motor oil.BigFish · #3 · Mar 17, 2017. It's not particularly common. I've repaired & re-sealed a slew of H-G pumps, but don't recall ever having to mess with that seal exclusively. Always replaced as part of the rebuild/reseal. Hit it with some carb spray and a brush/air and make sure that's where it's leaking from.Gravely Compact-Pro 34: 34" deck, Hydrogear ZT3100 transaxles, 15.5hp Kawasaki V-twin, fabricated/welded deck. The F60Z is very desirable for power and features in a small lot ZTR. Gravely also has the ZT-HD 44 (also uses the ZT3100 transaxles), ZT-XL 42 (uses the ZT2800 transaxles) which may be suitable for my yard.Jan 29, 2014 · The ZT-3400 system offers an axel shaft diameter of 1.125 inches, which is perfectly in line with industry standards and expectations. Buyers who choose either the ZT-3400 HS or ZT-3400 U can choose from three different axle end choices: Tapered, 4-bolt flange, or 5-bolt flange. This makes the system effortlessly compatible with most commercial ... May 10, 2019 · Mulmur, Ontario CANADA. Tractor. Hustler Fastrac Super Duty 48". Hello Buggs, Well I went with the zt3100 on my hustler, currently at 186 hr with a change on oil and filter (cost was over 160$ in material labour on top) but bad experience with the JD units in the past with the Tuff Torq units in the area. The model and configuration of the ZT-2200 and ZT-2100 can be determined from the label shown in Figure 3. Figure 3. Configuration Label HYDRO-GEAR Assembled in USA ear Built ZC-BUBB-2L5B-2LPX 8 275 B1 476 -001 BOM Model Number Date (Julian- Day of year) Serial Number (unique for that model - for that day) Type of Product and Build InformationConsult Hydro-Gear's ZT-3100 ™ brochure on DirectIndustry. Page: 1/2. Smooth & quiet operation An entry-level commercial-grade transaxle Durable 1 inch axle for heavy loads High efficiency 10cc pump & 16cc motor Included shock valves to protect the system and extend its lifehydro gear zt-2800 transmission fits rh side on hustler trimstar 36" models 929232, 930388, 930396, 930404, 930412, 930644, 930750, 931626 and any other model that uses the zj-kmbb-3c4b-1pxx transmission: oem part # our item # your price : buy now: hustler 601683 hydro gear zj-kmbb-3c4b-1pxx hydro gear zj-kmbb-sc4b-1pxx: hgzjkmbbsc4b1pxxKeep your machine's transaxles performing at optimum levels with routine maintenace. Hydro-Gear helps you take the guess-work out of which oil and oil filter to use in your Hydro-Gear ZT-3200 transaxles with our Hydro-Gear Commercial Transaxle Oil Service Kit. With this all-in-one kit you can quickly and easily perform an oil change on both ...https://amzn.to/2ElkYnX Gearwrench flex head ratchethttps://amzn.to/2Em8Gf8 Snap Ring pliers sethttps://amzn.to/2YJTFeZ Milwaukee High Torque 1/2" impact M18...Sep 25, 2013 · I'm looking at the gravely pro turn 160 and ferris 700is that both have the Dual Hydro-Gear ZT-3400 transaxles with 7" mounted cooling fans. Versus a grasshopper 226v with Smooth H1 hydrostatic pump and wheel motor drive system with cooling fans and 7 micron absolute filter. And a scag tiger cat with Dual Pumps; 10cc displacement, Hydro-Gear. In light commercial applications where you need a little more power, look no further than the Hydro-Gear ZT-3200™. In addition to the smooth, high-efficiency 10cc pump and 16cc motor, this system features a durable 1-1/8” axle shaft and delivers an impressive 470 ft. lbs. of torque. hydro gear zt-2800 transmission fits rh side on hustler trimstar 36" models 929232, 930388, 930396, 930404, 930412, 930644, 930750, 931626 and any other model that uses the zj-kmbb-3c4b-1pxx transmission: oem part # our item # your price : buy now: hustler 601683 hydro gear zj-kmbb-3c4b-1pxx hydro gear zj-kmbb-sc4b-1pxx: hgzjkmbbsc4b1pxxHydro-Gear ZT 3200 up to 470 lb-ft, up to 9 mph, Total Weight 1500 LBS, Axle Shaft Diameter 1.125 in. Standard-Duty commercial, multiple lawns up to 10 hours a day. The List of 48-52 inch Zero Turn Mowers. I will break up the list below into three different types of residential zero-turn mowersHydro-Gear is the world’s leading manufacturer of drivetrain solutions for everything from industrial machines to residential mowers. ... ZT-3100 ; ZT-3200 ; ZT ... He stated that the best thing for preventative maintenance was to cut you mfg recommended interval in half….and not expect much more than 1000hrs of service of the ZT2800-ZT3100 transaxles. Longevity goes up from there with ZT-3400 etc but not by all that much. Conversely ZT-2200 etc and lower, the average is a couple of hundred hours.Mar 19, 2021 · Hydro-Gear ZT 3200 up to 470 lb-ft, up to 9 mph, Total Weight 1500 LBS, Axle Shaft Diameter 1.125 in. Standard-Duty commercial, multiple lawns up to 10 hours a day. The List of 48-52 inch Zero Turn Mowers. I will break up the list below into three different types of residential zero-turn mowers 9,474. Oct 5, 2019 / HydroGear ZT-3100 Cavitation problems! #6. A more high pitched whine is normal for most hydraulic system pumps. the deeper growling type noise is more common with internal damage. The drive shouldn't be that hard to purge. Jack the wheel up, pull the bypass and start the mower at idle.Finally, the Raptor XDX joins the Hustler 2021 zero turn mower lineup as the top of the Raptor residential series. This model features Kawasaki FR engines with up to 24 hp, as well as Hydro-Gear ZT-3100 transmissions and 22″ rear BigBite tires. It also comes with a 48″, 54″, or 60″ cutting deck option, all of which feature 5″ depths.ZT3400 Hydro Gear problems. I have a 2013 Dixie Chopper Magnum 2250 with a 24 HP Kawasaki engine. It has 439 hours on it. It uses dual ZT3400 Hydro Gear pumps. I have serviced this unit regularly, and it is well maintained. The Hydro Gear oil was changed at 96 hours and was due again at 500 hours. Last week I began losing power on the left side ...The ZT-2800 has 10cc variable displacement seven piston pump and a 16cc fixed displacement seven piston motor and are serviceable transmissions with the filters. They use the zt2800 in there high end residential along at times the 3100. Whether there worth the extra money for you or not is up to you. I can tell you I use the ZT 2800 's in my ...Diamondback. The Diamondback is a commercially built and consumer priced workhorse. The 23 horsepower Kawasaki FR691V engine and Hydro-Gear ZT-3200 transmission guarantees a fast, smooth ride every time. With a three-year limited warranty, you will come to love the reliability, exceptional value and world-proven performance that Worldlawn ...Maintenance Tips for Hydro Gear EZT 2200. 1. Fluid Check. – Regularly check the fluid level in the transaxle. – Top up the fluid as needed to the recommended level. – Use the manufacturer’s recommended type of fluid. 2. Fluid Change. – Change the transmission fluid at regular intervals.Hydro-Gear is the world’s leading manufacturer of drivetrain solutions for everything from industrial machines to residential mowers. ... ZT-3100 ; ZT-3200 ; ZT ... Both are rated commercial by Hydro Gear. 3100 is entry level with 350lb-ft of output torque and gross vehicle weight of 1,200lbs vs 3400 (500 lb-ft and 1,600lb). The ZT3,400 usually equipped on heavier mowers. For personal use, any of these would serve you well for years with proper maintenance. Reply.ZT -3100 hydro gear is leaking. I have a Hustler Fastrak 48”. It started leaking oil from the charge pump cover last year. The nuts were loose and I tightened them. It started leaking again this year and when I tried to retighten the nuts, they will not tighten and seemed stripped or something because they will not get right.use in small engines, riding mower engines, tractor engines and other products that use Hydro-Gear. Category HYDRO GEAR TRANSAXLE ZT-3200 Business hours Monday to Fridays : 8:30 am - 5:00 pm. EST - Call us at (561) 880-4022 Check Order StatusIn light commercial applications where you need a little more power, look no further than the Hydro-Gear ZT-3200™. In addition to the smooth, high-efficiency 10cc pump and 16cc motor, this system features a durable 1-1/8” axle shaft and delivers an impressive 470 ft. lbs. of torque. Keep your machine's transaxles performing at optimum levels with routine maintenace. Hydro-Gear helps you take the guess-work out of which oil and oil filter to use in your Hydro-Gear ZT-3200 transaxles with our Hydro-Gear Commercial Transaxle Oil Service Kit. With this all-in-one kit you can quickly and easily perform an oil change on both ... The ZT-2800, ZT-3100 and ZT-3200 are self contained units designed for the transfer and control of power. They provide an infinitely vari-able speed range between zero and maximum in both forward and reverse modes of operation. The ZT-2800, ZT-3200 and ZT-3100 transaxle uses a variable displacement pump with a maximum displacement of 10cc per ...ZT-2200 (EZT®) - Hydro-Gear. The EZT® is a proven performer and our most popular, residential-grade integrated transaxle unit. It delivers surprising power in a compact package thanks to the capable 10cc motor and 10cc pump and 1” axle shaft. The low-maintenance design means less time on upkeep and more time on the grass.Sep 16, 2015 · ZT3400 Hydro Gear problems. I have a 2013 Dixie Chopper Magnum 2250 with a 24 HP Kawasaki engine. It has 439 hours on it. It uses dual ZT3400 Hydro Gear pumps. I have serviced this unit regularly, and it is well maintained. The Hydro Gear oil was changed at 96 hours and was due again at 500 hours. Last week I began losing power on the left side ... Pump & Motor Since ZT-3200 is for lightweight vehicles and ZT-3400 is for mid-level commercial vehicles, they have different motors and pump sizes. Hydro-Gear ZT-3200 comes with a high-efficiency 10 cc pump and 16 cc motor. In contrast, ZT-3400 comes with a 12 cc pump and 16 cc motor for any lawnmower.Feb 28, 2019 · Fact: Hydro-Gear recommends an initial filter AND OIL change at between 75 and 100 hours and every 400 hours thereafter for their ZT-2800, ZT-3100, ZT-3200 and ZT-3400 transaxles. Fact 2: For all Bob-Cat zero-turn mowers "the transaxle / pumps / wheel motors will have a 2 year warranty... 1 - 10 of 10 Posts. Looks like there around 750$ ouch. Open the bypass on both axles, and cycle the joy sticks a few times with the engine running. Then try it again. I have 600 hrs on a max zoom. My RH hydrostat started to make noise and lost all power. It shudders and has a very distinct whine to it.6. Jun 1, 2014 / Hydraulic oil type. #1. I just read an earlier informative post on changing the hydraulic oil on the Hydro-Gear ZT 3100 trans-axle system. My mower (Gravely) has the ZT 3200 with essentially the same instructions for the procedure in the Gravely Owner's manual. My question concerns the oil that is used.ZT3400 Hydro Gear problems. I have a 2013 Dixie Chopper Magnum 2250 with a 24 HP Kawasaki engine. It has 439 hours on it. It uses dual ZT3400 Hydro Gear pumps. I have serviced this unit regularly, and it is well maintained. The Hydro Gear oil was changed at 96 hours and was due again at 500 hours. Last week I began losing power on the left side ...Sep 1, 2020 · Thus, am considering something like a Hustler Raptor, 42". Has ZT-2200s. IMO the 1" axle makes me happier. If I really did it, I'd get 2800s - I know. But the Raptor would cut this in 20 minutes giving me less than 20 hours / year on the thing. I don't know what you guys think of those big box JDs with their low-end hydro. Bang for the buck I ... ZT-3400® is a mid-sized commercial transmission that performs truck-like work yet delivers unmatched maneuverability in tight spaces. It starts with a strong, high-efficiency 12cc pump, 16cc motor, and sturdy 1-1/8” axle shaft for heavier loads. The Performance Package then adds shock valves to extend system life, durable cut steel gears ... BigFish · #3 · Mar 17, 2017. It's not particularly common. I've repaired & re-sealed a slew of H-G pumps, but don't recall ever having to mess with that seal exclusively. Always replaced as part of the rebuild/reseal. Hit it with some carb spray and a brush/air and make sure that's where it's leaking from.Sep 1, 2021 · Smartec ZT-2800e System Production Launches; Huntingdon Factory Gains ISO Certification; New Smartec electric products debut at GIE+EXPO 2021; Hydro-Gear selects Huntingdon, TN for its fourth U.S. location Hydro-Gear ZT 3200 up to 470 lb-ft, up to 9 mph, Total Weight 1500 LBS, Axle Shaft Diameter 1.125 in. Standard-Duty commercial, multiple lawns up to 10 hours a day. The List of 48-52 inch Zero Turn Mowers. I will break up the list below into three different types of residential zero-turn mowersSep 21, 2017 · · Hydrostatic Hydro-Gear ZT-2800. This transmission is designed to do well in most residential conditions and is ideal for uneven terrain, slopes or toting attachments more than 150-lbs. It features an integrated transaxle with 10cc variable displacement seven-piston pump and a 16cc fixed displacement seven-piston motor. May 8, 2013 / 2800 hydrogear transmission will not work. #2. Did you bleed the air out of the pump, If not you need to jack the mower up, pull the bypass valve, run it forwards and backwards, then disengage the bypass and run forward and backwards. then see if it will work. If you had the charge pump off, you didn't get it mounted 180 degrees ...Hydro Gear ZT-3400 Transaxle. DESCRIPTION. The ZT-3400® was designed for mid size commercial vehicles delivering up to 500 ft/lbs of output torque. Capable of taking on tough jobs, the ZT-3400 is perfect for vehicles up to 1600 lbs. FEATURES. Durable 1.125 in axle for heavier loads. Standard shock valves for added system protection. External ...Hydro Gear ZT-5400 Transaxle. DESCRIPTION. The ZT-5400 Powertrain® is Hydro Gear's largest and most capable transaxle. Providing speeds up to 18 mph, this system powers through the largest jobs. FEATURES. Heavy duty 1.375 in axle. Integrated 16cc pump & 21cc motor. Standard shock valves for added system protection. ZT 5400 BROCHURE.May 8, 2013 / 2800 hydrogear transmission will not work. #2. Did you bleed the air out of the pump, If not you need to jack the mower up, pull the bypass valve, run it forwards and backwards, then disengage the bypass and run forward and backwards. then see if it will work. If you had the charge pump off, you didn't get it mounted 180 degrees ...May 16, 2016 · If it is not, fill to the specifications outlined. in the Check / Fill Transmission Oil Level procedure. Purging Air from the Hydraulic System: 1. Chock the front wheels to prevent the machine from rolling. Raise the rear of the machine so that the vehicle’s rear tires. do not contact the ground. . Lich